Page 10 - Metal-Matters-issue-11
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New generation warehouse makes waves...











            ‘Quantum’ curved built-up metal roof and PRIME V   Rooflights were installed over the apex of the roof                 Leaks on the project have been avoided by the     Neville Campbell of Michael Sparks Associates, added:
            cladding from CA Group Limited have been installed   to distribute a more balanced distribution of natural             elimination of through fixings, the biggest cause   “In our opinion the successful end result is due to
            at the Blackburn Trading Estate in Heathrow as part   daylight, reducing internal shadows and lighting costs,          of water ingress in a building of this type. Issues   the performance, attention to detail and installation
            of development work for Canmore Developments,     together with the associated CO  emissions. The                      associated with gutter design have also been      of the system by all involved in the development.
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            creating a more aesthetically pleasing structure.   reduced height of ‘Quantum’ lowers the internal air                addressed with the requisite thickness of 1.2mm being   Michael Sparks Associates and CA Group have
                                                              volume and the operational costs associated with the                 applied to both the steel and membrane coating,   worked together for many years with many hundreds
            The scheme, which encompasses a number of         heating and chilling of a large structure. The building              minimising any damage caused by foot traffic. The   of thousands of metres of cladding installed, with very
            combined warehouse and office blocks, was delivered   also achieved a high level of air tightness with an air-         final roof assembly has been categorised as Class   few problems. Early design discussions between the
            together with Winvic Construction and features a   permeability rating of 1.75m .h.m  @ 50 Pa.                         B (non-fragile) in accordance with the HSE Advisory   two of us have been essential in the production of
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            combination of ‘Quantum’, CA Group’s curved built-                                                                     Committee for Roofwork (ACR)                      successful, high quality and aesthetically
            up metal roof, and PRIME V, a product from the    The cladding featured on the office walls was chosen                 guidance documentation.                           pleasing buildings.”
            company’s rainscreen portfolio.                   from the PRIME portfolio, developed by CA Building
                                                              Products. Johnson explained: “PRIME represents the
            David Johnson, project development engineer for CA   unification of CA’s rainscreen offer. We have taken
            Building Products, commented: “The developer had a   our extensive know-how in this area and developed a
            clear vision for this scheme from the outset. We were   suite of products suitable for a range of applications.
            tasked with delivering a look and feel which was far   The systems have been fully tested by the Centre for
            removed from the conventional warehouse, creating   Window and Cladding Technology and are backed by
            instead an aesthetically pleasing structure more readily   meaningful guarantees.”
            associated with the office side of the build.
                                                              The issue of end of life disposal costs, associated with
            “We worked closely with the architects, Michael   some blown foam insulations on the market, has been
            Sparks Associates, and other team members         avoided through the use of fibre insulation throughout
            to develop a solution which not only exceeded     the building. The use of fibre insulation also ensures
            expectations, from an aesthetic perspective, but also   that, in the event of a fire, the building itself does not
            incorporated a number of sustainable features which   add to the fire load and toxic smoke emissions are also
            will reduce the building’s running costs, as well as    dramatically reduced.
            its emissions.”

            According to Johnson, many of the cost saving
            features on the project were achieved through the
            introduction of CA Group’s ‘Quantum’ curved roof,
            which has a proven track record among planning
            teams and local residents due to its reduced height
            and streamlined form. This reduced height translates
            into a reduction in internal air volume and the
            operational costs associated with the heating and
            chilling of large structures.























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