Page 14 - Metal-Matters-issue-10
P. 14

Extended building life for




            Keeping the river flowing                                                                                              corrosive environment









            CA Group worked alongside FK Construction in       setting out of the carrier system enabled an overall                Filon’s chemical resistant Citadel GRP profiled    with Filon Products over a number of years and were
            the installation of its Prime VII rainscreen system,   speedy installation of the rainscreen panels. Trim              sheets were specified for this new factory unit in   aware that their Citadel sheets can be formulated
            incorporating the Cupral Orange aluminium          details were used to complement the panels and                      Widnes, Cheshire to withstand corrosion attack from   to provide high levels of resistance to specific
            composite material (ACM) box facade on this £220   overcome a robust canvas enhancing the longevity of                 chemicals used in the manufacturing process housed   chemicals.”
            million project upgrade at Crossness Sewage        the installation’s aesthetics.  The simple, systemised              within the building.
            Treatment Works in London. This treatment works    approach of the PRIME VII rainscreen system                                                                            Filon Citadel sheets are supplied in one of two
            is part of a network of interconnecting sewers which   utilises panels which are hooked into place and then            Building owner Saffil Ltd, part of the global Unifrax   double reinforced (DR) weights, or triple reinforced
            run parallel to the Thames, diverting the capital’s   mechanically locked, resulted in excellent feedback              Corporation, manufactures highly engineered        (Supasafe). The Filon Citadel DR wall sheets
            effluent and is the largest sewage works in Europe   from all parties involved.                                        polycrystalline wool products. These specialised   provide excellent durability, resistance to the local
            serving two million people.                                                                                            materials offer high temperature solutions for a wide   environment and wind loads. The Filon Citadel
                                                               Work at Crossness is ongoing and future                             spectrum of applications and markets.              Supasafe roof sheets provide optimum levels of
            This was the first time that FK Construction had   improvements to the treatment works will include a                                                                     safety and load resistance in the very long term. All of
            worked with the Prime VII rainscreen system which is   35 metre high tower/chimney which will be clad in               Small quantities of hydrochloric acid generated    the Filon Citadel sheeting used is compliant with the
            manufactured and supplied by CA Group.  With this   the same Prime VII rainscreen system installed by FK               in their manufacturing process can escape and      Building Regulations for fire safety.
            in mind the CA specialist rainscreen team worked   Construction.                                                       condense on interior building surfaces and these can
            alongside FK Construction from initial design through                                                                  have a corrosive effect on many  traditional materials.   The almost 4,000 square metre roof comprised
            to installation to achieve an outstanding finish.  When completed these improvements will enable 44                    For this reason, Filon Citadel profiled GRP sheets   opaque sheets to a light grey internally and externally.
                                                               per cent more sewage to be processed and reduce                     were specified for the project to provide an extended   The building also benefits from the inclusion of
            The Prime VII Rainscreen system which has full     the amount of storm sewage that overflows into the                  guarantee on the structure.                        approximately 10 per cent rooflights providing a
            Centre for Window & Cladding Technology (CWCT)     tidal River Thames after heavy rain which in turn will                                                                 pleasant naturally lit working area due to the highly
            certification was installed with ease.  The accurate   prevent more homes from being flooded in London.                Design and specification of the plant was undertaken   diffusing properties of Filon rooflights.
                                                                                                                                   as a fast track project by structural and civil
                                                                                                                                   engineers R&M Bolton Ltd, of Leigh in Lancashire.  The 2,000 square metre wall areas were also clad
                                                                                                                                                                                      with light grey opaque sheets and the system was
                                                                                                                                   Richard Bolton, managing director of R&M Bolton,   finished with purpose made flashings, louvered
                                                                                                                                   said: “Filon Citadel was the obvious solution for the   ventilators and curved eaves sheets providing an
                                                                                                                                   cladding and roofing on this project. We’ve worked   elegant and seamless transition from roof to wall.




































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